Parameter Design for Analyzing Factors Affecting the Production of Printed Slotted-Type Corrugated Boxes
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Published
Sep 9, 2022
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Abstract
The main problem of the case study company is erratically printed colors on the surface finish of the printed image on slotted-type corrugated boxes, resulting in a high defect rate of 17.58%. This research was carried out to firstly, identify the factors that are causing the erratically printed colors, specifically from the flexographic printing process, secondly, to identify appropriate parameters to be used in the printing process, and lastly, to reduce the rate of defective printed colors to an acceptable level of no more than 10%. Experiments were conducted to investigate the influence and interaction of various parameters on the surface finish of the printed image. The results showed that the interaction between four parameters had a significant impact on the surface finish of the printed image. These were the distance between the anilox roller and the printing plate, the printing temperature, printing speed and the drying time and the viscosity of the ink used during the printing process. The appropriate level of each parameter was identified and, when those parameter values were instituted, the printing defective rate was reduced to 7.5%.
Keywords: Full factorial design, slotted-type corrugated board, printed image, flexography, print quality
References
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Izdebska-Podsiadły, J., & Podsiadło, H. (2016). Influence of biodegradable solvent-based ink on the flexography print quality of compostable films. Polymers Research Journal, 10(4), 283-293.
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Joshi, A. V., & Bandyopadhyay, S. (2015). Effect of ink transfer on print mottle in shrink films. Journal of Coatings Technology and Research, 12(1), 205-213.
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Tomasˇegovic´, T., Beynon, D., Claypole, T., & Poljacˇek, S. M. (2016). Tailoring the properties of deposited thin coating and print features in flexography by application of UV-ozone treatment. Journal of Coatings Technology and Research, 13(5), 815-828.
Tomašegovi´c, T., Poljaˇcek, S. M., Jakovljevi´c, M. S., & Urbas, R. (2020). Effect of the common solvents on UV-Modified photopolymer and EPDM flexographic printing plates and printed ink films. Coatings, 10(136), 1-22.
Tomašegović, T., Pibernik, J., Poljaček, S. M., & Madžar, A. (2021). Optimization of flexographic print properties on ecologically favourable paper substrates. Journal of Graphic Engineering and Design, 12(1), 37-43.
Valdec, D., Zjakić, I., & Milković, M. (2013). The influence of variable parameters of flexographic printing on dot geometry of pre-printed printing substrate. The Journal Tehnički glasnik - Technical Journal, 20(4), 659-667.
Valdec, D., Miljkovic, P., & Augustin, B. (2017). The influence of printing substrate properties on color characterization in flexography according to the ISO specifications. The Journal Tehnički glasnik - Technical Journal, 11(3), 73-77.
Zhong, Z. W., Eea, J. H., Chenb, S. H., & Shan, X. C. (2020). Parametric investigation of flexographic printing processes for R2R printed electronics. Materials and Manufacturing Processes, 35(5), 564-571.
Zolek-Tryznowska, Z., Rombel, M., Petriaszwili, G., Dedijer, S., & Kašikovi´, N. (2020). Influence of some flexographic printing process conditions on the optical density and tonal value increase of overprinted plastic films. Coatings, 10, 1-12.
Berardinis, L. (2005). Operation printing lessons and solutions for all motion engineers. Motion System Design, 9, 42-45.
Buchholz, K. (2020). The countries banning plastic bags. Retrieved from https://www.statista.com/chart/
14120/the-countries-banning-plastic-bags/
Chankaew, P. (2020). Thailand kicks off 2020 with plastic bag ban. Retrieved from https://www.reuters.
com/article/us-thailand-environment-plastic-idUSKBN1Z01TR
Gajadhur, M., & Regulska, M. (2020). Mechanical and light resistance of flexographic conductive ink films intended for printed electronics. Dyes and Pigments, 178, 1-8.
Garbowski, T., Gajewski, T., & Grabski, J. K. (2021). Estimation of the compressive strength of corrugated cardboard boxes with various openings. Energies, 14(155), 2-20.
Havenko, S., Ohirko, M., Ryvak, P., & Kotmalova, O. (2020). Determining the factors that affect the quality of test prints at flexographic printing. Eastern-European Journal of Enterprise Technologies, 2/5(104), 53-63.
Izdebska-Podsiadły, J., & Podsiadło, H. (2016). Influence of biodegradable solvent-based ink on the flexography print quality of compostable films. Polymers Research Journal, 10(4), 283-293.
Johnson, J. (2008). Aspects of flexographic print quality and relationship to some printing parameters. Karlstad University: Sweden.
Joshi, A. V., & Bandyopadhyay, S. (2015). Effect of ink transfer on print mottle in shrink films. Journal of Coatings Technology and Research, 12(1), 205-213.
Khan, B. E., O’Hara, L. H., Tonkin, C., Nelson, H. E., Ray, W. J., Wargo, C., & Mastropietro, M. (2012). The impact of plate imaging techniques on flexographic printed conductive traces. Journal of Imaging Science and Technology, 56(4), 1-8.
Khadzhynova, S., & Havenko, S. (2020). Devising a procedure for examining the quality of prints of digital and offset printing on corrugated cardboard. Eastern-European Journal of Enterprise Technologies, 5/1(107), 81-89.
Kurt, M.B., Karatepe Mumcu, Y. & Ozdemir, L. (2018). Estimation of screen density according to different screening methods with artificial neural network method in flexo printing system. Journal of Polytechnic, 21(3), 575-580.
Maddipatla, D., Narakathu, B. B., & Atashbar, M. (2020). Recent progress in manufacturing techniques of printed and flexible sensors: a review. Biosensors, 10(199), 1-24.
Montgomery, D. C., & Runger, G. C. (2018). Design of experiments with several factors, in Applied statistics and probability for engineers (7th ed.). Arizona State: John Willey & Sons.
Olsson, R., Yang, L., van Stam, J., & Lestelius, M. (2007). Effects of evaluated temperature on flexographic printing. Retrieved from https://www.academia.edu/44625832/Effects_of_elevated_temperature_on_
flexographic_printing
Pereira, T., Neves, A. S. L., Silva, F. J. G., Godina, R., Morgado, L., & Pinto, G. F. L. (2020). Production process analysis and improvement of corrugated cardboard industry. Procedia Manufacturing, 51, 1395-1402.
Rudawska, A., Čuboňova, N., Pomarańska, K., Stančeková, D., & Gola, A. (2016). Technical and organisational improvements of packaging production process. Advances in Science and Technology Research Journal, 10(30), 182-192.
Tomasˇegovic´, T., Beynon, D., Claypole, T., & Poljacˇek, S. M. (2016). Tailoring the properties of deposited thin coating and print features in flexography by application of UV-ozone treatment. Journal of Coatings Technology and Research, 13(5), 815-828.
Tomašegovi´c, T., Poljaˇcek, S. M., Jakovljevi´c, M. S., & Urbas, R. (2020). Effect of the common solvents on UV-Modified photopolymer and EPDM flexographic printing plates and printed ink films. Coatings, 10(136), 1-22.
Tomašegović, T., Pibernik, J., Poljaček, S. M., & Madžar, A. (2021). Optimization of flexographic print properties on ecologically favourable paper substrates. Journal of Graphic Engineering and Design, 12(1), 37-43.
Valdec, D., Zjakić, I., & Milković, M. (2013). The influence of variable parameters of flexographic printing on dot geometry of pre-printed printing substrate. The Journal Tehnički glasnik - Technical Journal, 20(4), 659-667.
Valdec, D., Miljkovic, P., & Augustin, B. (2017). The influence of printing substrate properties on color characterization in flexography according to the ISO specifications. The Journal Tehnički glasnik - Technical Journal, 11(3), 73-77.
Zhong, Z. W., Eea, J. H., Chenb, S. H., & Shan, X. C. (2020). Parametric investigation of flexographic printing processes for R2R printed electronics. Materials and Manufacturing Processes, 35(5), 564-571.
Zolek-Tryznowska, Z., Rombel, M., Petriaszwili, G., Dedijer, S., & Kašikovi´, N. (2020). Influence of some flexographic printing process conditions on the optical density and tonal value increase of overprinted plastic films. Coatings, 10, 1-12.
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Research Articles
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How to Cite
WAGEESAT, Supitchaya et al.
Parameter Design for Analyzing Factors Affecting the Production of Printed Slotted-Type Corrugated Boxes.
Naresuan University Journal: Science and Technology (NUJST), [S.l.], v. 30, n. 4, p. 104-118, sep. 2022.
ISSN 2539-553X.
Available at: <https://www.journal.nu.ac.th/NUJST/article/view/Vol-30-No-4-2022-104-118>. Date accessed: 23 apr. 2024.
doi: https://doi.org/10.14456/nujst.2022.40.